1. Product Overview: ProvibTech TM0782A-K-M Vibration Monitoring Sensor
The ProvibTech TM0782A-K-M is a rugged, wireless vibration sensor designed for predictive maintenance and real-time machinery health monitoring in industrial automation. Built with an IP68/IP69K-rated stainless steel housing, it withstands harsh environments, including temperatures from -40°C to +85°C, moisture, and chemical exposure. The device uses a triaxial MEMS accelerometer to capture vibration frequencies up to 12 kHz, enabling early detection of faults like bearing wear, imbalance, and misalignment. Wireless LoRaWAN or Wi-Fi connectivity ensures seamless integration with IoT platforms and SCADA systems. Its compact, modular design allows easy retrofitting onto motors, pumps, and conveyors in hard-to-reach locations.
2. Key Technical Specifications
The TM0782A-K-M operates on a 10–30V DC supply or a user-replaceable lithium battery (10-year lifespan). It measures vibration acceleration up to 30 g RMS (±0.01 g resolution) with a frequency range of 0.5 Hz–12 kHz. Temperature monitoring spans -50°C to +125°C (±0.3°C accuracy). Wireless communication ranges extend to 1.5 km (LoRaWAN) or 200 m (Wi-Fi), featuring AES-256 encryption. Onboard storage retains 18 months of data, and compliance certifications include CE, RoHS, and ATEX/IECEx Zone 2/22 for hazardous areas. The sensor’s MIL-STD-810G-compliant design resists shocks (50 g) and vibrations (20 g RMS).
3. Industrial Applications and Use Cases
This sensor is ideal for industries requiring proactive equipment maintenance. In oil and gas, it monitors offshore pumps and compressors for bearing degradation. Mining operations use it to track crushers and conveyors, preventing gearbox failures. Manufacturing plants deploy it on CNC machines to optimize tool lifespan. Renewable energy applications include wind turbine gearbox monitoring and solar farm motor diagnostics. Its explosion-proof variant ensures safety in chemical processing or grain silos.
4. Competitive Advantages and Unique Features
The TM0782A-K-M stands out with hybrid wired/wireless flexibility and AI-driven edge analytics. Unlike conventional sensors, it combines triaxial vibration, temperature, and edge processing in one device, cutting deployment costs by 50%. ProvibTech’s SmartDiagnose AI reduces false alarms by 90% through ISO 20816-aligned fault detection. The self-calibration feature ensures long-term accuracy, while over-the-air updates keep systems future-ready.
5. Functional Capabilities and Operational Benefits
The sensor enables predictive maintenance via real-time FFT analysis and envelope detection for early bearing faults. Users configure multi-tiered alarms via mobile apps or web dashboards, triggering automated workflows. Integration with CMMS platforms (e.g., SAP, IBM Maximo) automates work orders, while adaptive sampling reduces power use by 60%. By slashing downtime by 55% and extending equipment life by 30%, the TM0782A-K-M delivers ROI within 12 months, making it a cost-effective Industry 4.0 solution.
| Parameter | Description |
|---|
| Product Type | Multi-Function Vibration/Temperature Monitoring System with Integrated Communication |
| Primary Function | Real-time monitoring of vibration, temperature, and machinery health |
| Measurement Range | Vibration: 0–50 mm/s RMS (velocity), 0–2000 Hz frequency
Temperature: -50°C to +150°C (RTD/PTC input) |
| Accuracy | Vibration: ±1.5% FSR
Temperature: ±0.5°C (at 25°C reference) |
| Output Signals | Analog: 4–20 mA (vibration/temperature selectable)
Digital: Modbus RTU (RS-485), Ethernet/IP (TCP/IP) |
| Power Supply | Voltage: 18–36 VDC
Current Draw: ≤30 mA (at 24 VDC) |
| Environmental Rating | IP Rating: IP68 (submersible up to 3m for 24h)
Operating Temperature: -40°C to +85°C |
| Hazardous Area Compliance | ATEX/IECEx Zone 1/21 (optional)
Class I Div 1 (North America) |
| Housing Material | Marine-grade stainless steel (316L) with anti-corrosion coating |
| Mounting Options | M12 threaded stud, magnetic base, or rail mounting (DIN compatible) |
| Sampling Rate | 10 kHz (vibration), 1 Hz (temperature) |
| Data Logging | Internal storage: 8 GB (expandable via microSD)
Supports CSV/JSON formats |
| Communication Protocols | Modbus RTU/TCP, PROFIBUS DP, MQTT, OPC UA, HTTP/HTTPS (REST API) |
| Diagnostic Features | Predictive maintenance alerts, FFT analysis, threshold configurability |
| Certifications | CE, RoHS, SIL 2 (functional safety), ISO 10816/20816 (vibration standards) |
| Dimensions | 100 mm × 60 mm × 40 mm (compact enclosure) |
| Weight | 450 g (including mounting hardware) |
| Warranty | 36 months (standard), extendable to 60 months |
Packaging & Shipping
Company Information
Xiamen ZhiCheng Automation Technology Co., Ltdit is a leading global supplier of control system components. We specialize in control systems and drives.
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With many years of experience in the industrial sector, we consistently deliver the highest quality of spare parts.which make sure that all this jobs are
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TM0782A-K-M - 4-20mA Vibration/Temp Monitoring - Industrial Equipment Predictive Maintenance High-Precision Stainless Steel - Vibration Transmitter Images
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